ABC (Animal Bone Char) BioPhosphate – Production Process & Composition
The ABC (Animal Bone Char) BioPhosphate is produced from food-grade cattle and other types of bone grist, which undergoes initial processing at 133°C for 20 minutes under 3 bar pressure. Outputs of this food-grade animal bone processing include bone meal/bone grist for pet food, gelatin for human consumption, and china bone material for high-quality porcelain production.
The bone grist from the rendering industry is then used as the input for the 3R zero-emission, energy self-sustaining pyrolysis process. In this process, the material is heated to core temperatures as high as 850°C, significantly higher than standard biomass processing. This extreme temperature is essential to produce a high-quality, safe product. Importantly, no chemicals are used during the entire process.
During the advanced reductive thermal processing (pyrolysis), all volatile and protein-based substances are removed from the mineral framework, resulting in a highly macroporous mineral material composed of:
Hydroxyapatite: 70–76%
Calcium carbonate (CaCO₃): 7–13%
Carbon: 9–11%
🌍 Environmental & Technological Advantages
Zero-emission & energy self-sustaining – the 3R pyrolysis process operates without external energy input, producing green energy surplus.
Circular economy aligned – made from renewable, unexploited biomass and fully integrated into sustainable agricultural cycles.
High nutrient density – rich in phosphorus, calcium, and other essential minerals for crops.
Safe and chemical-free – cadmium- and toxic compound-free.
Optimal structure for agriculture – macroporous mineral matrix enhances nutrient availability and soil health.
This carefully controlled process ensures that ABC-BioPhosphate is a safe, high-quality biofertilizer, delivering structural, chemical, and ecological benefits for both agricultural and horticultural applications.
